Teflon® and other inert polymers are generally non-wetting, but there are several essential limitations to the use of Teflon® (polytetrafluoroethylene) and Parylene (poly-xylene) as a treatment for surfaces to reduce the surface tension. Teflon coatings are generally thick to ensure conformal coatings, which limits its use for small items or small inside diameter tubes or in fine channels on the substrate. Teflon is essentially a non-stick coating which brings to mind the classic paradox of trying to get a non-stick coating to stick to the substrate. Teflon coatings do not bond well with any smooth surface and are easily removed from metallic and ceramic substrates by small forces perpendicular to the bond, as might be found in a sliding friction situation. Teflon is very soft and has a very low durometer value. A damage defect penetrating the coating to the surface of the substrate is very hard to avoid, even from routine handling and this problem increases considerably as attempts are made to produce thinner coatings. Teflon is opaque, and when the depth is sufficient to produce a conformal coating, the surface is white. The /ah surface system differs from Teflon in that it is non-polymeric. It is bonded to the substrate with considerable adhesion (in the range of 3-5 thousand pounds per square inch). The /ah system was designed to produce a uniform conformal surface in very deep, very small inside diameter holes and tubing bores. /ah can be applied to a variety of substrates with excellent results. The critical surface tension of the treated /ah surface is typically about 20 dynes/cm. The finished /ah surface is hydrophobic and is wet by almost no liquids, is lipophobic, and does not bind with proteins or hemoglobin. The /ah system resists all acids (except hot hydrofluoric) and all solvents. [Note: /ah is not resistant to strong bases.] The /ah system is fundamentally transparent in the visible spectrum and provides for dry lubrication and decreased sliding resistance. The /ah system is applied at low process temperatures ensuring the metallurgic properties of the substrate are preserved. Whereas Teflon and Parylene treatments are typically several microns deep to provide for a functional coating, the /ah system adds only 1500 Angstroms (0.15um) to the surface, in a uniform, conformal surface. The working temperature range of surfaces with the /ah system is –20°C to +300°C. Other surface energy modification processes use plasma energy which may damage the surface of the substrate; plasmas are not involved in applying /ah. The durability is far greater than Teflon or Parylene.

Summary of the /ah Surface System

The /ah system provides for increased delivery accuracy and repeatability, reduced scaling and scale deposition, reduction in the coefficient of sliding friction, improved resistance to solvents and acids, and protection from chlorides and corrosion. All of our Replicators can be obtained with /ah hydrophobic/lipophobic coated pins.